Makino Professional 5 CNC Control 92 Position ATC High Pressure Coolant Through Spindle Chip Conveyor Coolant Tank Renishaw Probing Chip Blaster Spindle Chiller Air Dryer Two Position Pallet Changer W/ Enclosed Work Setting Station Lift Up Chip Conveyor Ball Screw Core Cooling Professional 5 Control W/ 4mb Data Server, USB Spindle Load Monitor 92 Tool ATC, Servo Driven With Tool Loading Station Table Washing Coolant (Wash Under Pallet) Automatic Air Blower Nozzle 1000 Psi Chip Blaster Through Spindle Coolant Air Dryer Increase Program Storage To 640m 500 Registered Programs High Speed Skip Function 600 Macro Common Variables Enhanced SGI Tool Offset Pairs (Add By Cav) Tool Offset Memory Type C (Add By Cav) 48 Work Offset (Add By Cav) Additional Block Skip (Add By Cav) Handle Interruption (Add By Cav) Program Restart (Add By Cav) Automatic Z Axis Retract And Restart (Add By Cav) Tool Center Point Control For 5 Axis Machining (Add By Cav) Tilted Working Plane Command (Add By Cav) 2gm Memory Upgrade Air/Oil Mist unit Hydro Modification & Inspections Upgrade To 6,600 lbs Table Capacity Installed New in 2012

Makino A92 4 Axis Horizontal Machining Center (2012) GENERAL SPECIFICATIONS Machine Metric English Pallet Size (Metric Type) 800 mm x 1000 mm 31.5" x 39.4" Axis Travel X, Column Longitudinal 1520 mm 59.8" Axis Travel Y, Spindle Vertical 1250 mm 49.2" Axis Travel Z, Table Cross 1350 mm 53.15" Spindle Center to Top of Pallet 100-1350 mm 3.9" – 53.15" Spindle Nose to Center of Pallet 150-1500 mm 5.9 " – 59" Spindle Drive Motor (15 min / Continuous) 35 / 25 kW 46.9 / 33.5 HP Spindle Speed 20 to 10,000 RPM Floor Space (L x W) ATC40 or ATC60 w/o Accessories 9322 mm x 6323 mm 367" x 248.9" Maximum work piece size 1500 mm dia. x 1500 mm ht. 59" x 59” Maximum work ht with CPH option 1374 mm 54" Transportation Ht/Width (main body only) 3280mm x 3200mm 129” x 126” Bed Construction One Piece Meehanite Casting Three (3) point support Number of Guides X, Y & Z-axes 2 Size of Guides X, Y & Z-axes #65 Type of Linear Guide Roller bearing Table (Z-Axis) Time to full rapid 280 msec Distance to full rapid 117 mm 4.6” Rapid Traverse 50 m/min. 1,969 ipm Feedrate 50 m/min. 1,969 ipm Axis Thrust Capacity (continuous / max) 1600 / 4900 kg 3250 / 10780 lbs. Type of Drive AC Digital Servo Motor Ball Screw Diameter #45 Twin Ball Screw (core cooling) Axis Motor 7 kW x 2 9.4 HP Linear Guide protection One – piece stainless steel covers Spindle Carriage (Y-Axis) Time to full rapid 272 msec Distance to full rapid 113 mm 4.4” Rapid Traverse 50 m/min. 1,969 ipm Feedrate 50 m/min. 1,969 ipm Axis Thrust Capacity Up (continuous / max) 660 / 2700 kg 1452 / 5940 lbs. Axis Thrust Capacity Down (continuous / max) 2050 /4090 kg 4510 / 9000 lbs. Axis Thrust Capacity Up w/ SHT Spindle(continuous / max) 1070 / 4900 kg 2354 / 10780 lbs. Axis Thrust Capacity Down w/SHT Spindle (continuous/max) 2800 /6600 kg 6160 / 14520 lbs. Type of Drive AC Digital Servo Motor Ball Screw Diameter #50 (core cooling) Axis Motor 14 kW 18.7 HP Traveling Column (X-Axis) Time to full rapid 352 msec Distance to full rapid 147 mm 5.8” Rapid Traverse 50 m/min. 1,969 ipm Feedrate 50 m/min. 1,969 ipm Axis Thrust Capacity (continuous / max) 1000 / 3800 kg. 2200 / 8360 lbs. Type of Drive AC Digital Servo Motor Ball Screw Diameter #55 (core cooling) Construction One Piece Meehanite Casting (tiered LG) Axis Motor 6 kW 8 HP Accuracies (with proper environment control): Positioning (Full Travel): X-Y-Z: Standard ± 0.0025 mm ± 0.000100” With Scales (opt.) ± 0.0020 mm ± 0.000080" Repeatability: X-Y-Z: Standard ± 0.0015 mm ± 0.000060" With Scales (opt.) ± 0.0010 mm ± 0.000040" 360º Index Pallet Table Work piece Positioning on Pallet 800 x 1000mm pallet M16-34 Tapped holes and 2 precision edge locators Center Hole 50 mm 1.97" Pallet/Table Positioning Range 360 positions, bi-directional Programming Increment 1 degree Positioning Time 90°/180° 4.2/5 sec (2,000 kg load) 4.5/5.3 (3,000 kg load) Positioning method 3-piece curvic coupling Pallet Indexing Accuracy ± 2.0 arc seconds Table Indexing Repeatability ± 1.0 arc seconds Pallet to index table Clamp Force 208 kN 46,760 lbs. Locating/Clamp Cone Spacing 450 mm 17.7” NC Rotary Table (Option) Pallet/Table positioning range 3,600,000 positions, bi-directional Programming Increment .0001 degree Positioning Time 90°/180° 3.3 / 4.2 sec (2,000 kg load) 3.6/4.5 (3,000 kg load) Pallet Indexing Accuracy ± 4.0 arc seconds Table Indexing Repeatability ± 3.0 arc seconds NCRT brake torque 24,800 Nm 18,290 ft. lb Locating/Clamp Cone Spacing 450 mm 17.7” Automatic Pallet Changer (APC) Pallet Load Capacity 2000 kg 4,400 lbs Pallet Load Capacity (option) 3000 kg 6,600 lbs (cycle time for APC, Z axis acceleration, and B axis speed are effected) Pallet Change Time – 2000kg load spec 23 seconds Pallet Clamp Confirmation – for process error checking 3 seconds (Total APC time = 26 seconds) Pallet Change Time – 3000kg load spec 40 seconds Pallet Clamp Confirmation – for process error checking 3 seconds (Total APC time = 43 seconds) Pallet Positioning Repeatability of Pallet Change ± 0.002 mm ± 0.00008" Distance Floor to Pallet Top 1,400 mm 51.20" High Power Spindle (Standard) Spindle Nose No. 50 Taper (HSK100 optional) Tooling CAT V-flange (HSK100 optional) Tool Clamp Force (mechanical) 19.6 kN (No. 50 taper) 4,400 lbs. 44.1 kN (HSK100) 9,900 lb. Spindle Speed Range Two Range, 20-10,000 RPM Spindle acc/dec Time (20 to 10,000 rpm) 3.8/3.0 sec Spindle Orientation Electric Servo Control Drive Motor (5,000 ~ 10,000 rpm) 15 min 35 kW AC 47 HP AC Continuous 25 kW AC 33.5 HP AC Torque Characteristics: 25% ED Rating (50 ~500 rpm) 488 N m 360 ft lb Obtain Max. HP: 2,750 rpm Constant Torque Range 50 to 430 rpm Spindle Bearing Design: Front Two (4) Angular Contact Bearings with Ceramic Balls Rear Two (2) Angular Contact Bearings with Steel Balls Bearing: Inner Diameter 110 mm 4.33" Outer Diameter 170 mm 6.7" Spindle Temperature Control Oil Air Lubrication with Jacket Cooling, Referenced to Bed Rigid Tapping 3,000 rpm Optional Super High Torque Spindle (SHT) Note: SHT spindle option includes high thrust Y-axis output. Refer to Y-Axis section of this document. Spindle Nose No. 50 Taper (HSK100 optional) Tooling CAT V-flange (HSK100 optional) Tool Clamp Force (mechanical) 29.4 kN (No. 50 taper) 6,610 lbs. 44.1 kN (HSK100) 9,900 lb. Spindle Speed Range Two Range, 20-8,000 RPM Spindle acc/dec Time (20 to 10,000 rpm) 4.3/3.8 sec Spindle Orientation Electric Servo Control Drive Motor (5,000 ~ 10,000 rpm) 15 min 37 kW AC 50 HP AC Continuous 30 kW AC 40 HP AC Torque Characteristics: 15% ED Rating (20 ~350 rpm) 1009 N m 740 ft lb Obtain Max. HP: 350 rpm Constant Torque Range 20 to 350 rpm Spindle Bearing Design: Front Two (4) Angular Contact Bearings with Ceramic Balls Rear Two (2) Angular Contact Bearings with Steel Balls Bearing: Inner Diameter 120 mm 4.72" Outer Diameter 180 mm 7.1" Spindle Temperature Control Oil Air Lubrication with Jacket Cooling, Referenced to Bed Rigid Tapping 3,000 rpm Optional Core Cooled 20k High Accuracy Spindle Spindle Nose HSK-A100 only Tooling HSK-A100 Tool Clamp Force (mechanical) 44.1 kN (HSK100) 9,900 lb. Spindle Speed Range Two Range, 50-20,000 RPM Spindle Orientation Electric Servo Control Drive Motor 10 min 30 kW AC 40 HP AC Continuous 25 kW AC 33.5 HP AC Torque Characteristics: 25% ED Rating (50 ~350 rpm) 350 Nm 258 ftlbs Obtain Full 25 HP: 6,500 rpm Constant Torque Range 50 to 600 rpm Spindle Bearing Design: Front Two (2) Angular Contact Bearings with Ceramic Balls Rear One (1) Angular Contact Bearing Steel Balls and Rings Bearing: Inner Diameter 100 mm 3.94" Outer Diameter 150 mm 5.90" Spindle Temperature Control/Lubrication Core Cooled/Under race lubrication, Referenced to Bed Automatic Tool Changer Capacity: Optional (Matrix type) 92, Tools Tool Change Time (12kg) 1.9 seconds Tool Change Time (30kg) 4.8 seconds Chip-to-Chip Time (Std Spindle and 12kg tool max) 5.4 seconds (MAS Method) Maximum Tool Size Diameter Adjacent Pockets Empty 356 mm (40 / 60 ATC) 14.0" Maximum Tool Size Diameter Adjacent Pockets Empty 350 mm (92 ATC and larger) 13.8" Maximum Tool Size Diameter Without Limitation 115mm (40 / 60 ATC) 4.5" Maximum Tool Size Diameter Without Limitation 100mm (92 ATC and larger) 3.9" Maximum Tool Length 900mm (All ATC magazines) 35.4” Maximum Tool Weight 30 kg (40 / 60 ATC) 66 lbs. Maximum Tool Weight (slow setting over 20kg) 35 kg (92 ATC and larger) 77 lbs Maximum Tool Moment: ATC 92 and larger 50 Nm (92 ATC and larger) 36.9 ft·lbs ATC92 (high speed mode) 15/19 seconds Tool Selection Method Fixed Address Chip and Coolant System Chip Discharge Rear Discharge Center Trough Hinged type belt conveyor Chip Collection Lift up conveyor & tank. Lift-up Conveyor Discharge Height 1,080 mm 42.5” Chip & Coolant Separation Method 50 micron Drum filter with permanent Media Mesh, Continuous Back Flush Cleaning Rotating drum filtration 50 micron mesh (90% fine removal) Coolant Tank Capacity (total cap/effective cap): 1600/1150L 423/304 gal Through Spindle Coolant Pressure 2.2 MPa 300 psi Flow Rate 30 l/min. 7.9 gpm Spindle Nozzles – Flood coolant 8 Spindle Nozzles – spindle washing 2 Overhead Shower Nozzles 59 Terrace Washing Coolant Option Utility Requirements Air: Air Pressure 0.5 ~ 0.8 MPa 72 ~ 116 psi Volume (without Air Blow) 410 l/min. 14.5 cfm (with Air Blow) 660 l/min. 23.3 cfm Electrical Specification: Volts 240 or 480 (with transformer) Phase 3 Cycle 60 kVA, Sum of All Equipment 60 - 78kVA (Max requirement X .6 practical use) Main Circuit Breaker 240V 225 Amps 480V 125 Amps Tank Capacities Hydraulic Tank 30 Liters 8 gal. Spindle Cooling Oil 32 Liters 8.5 gal. Spindle Lubrication Oil 2 Liter 0.5 gal Automatic Grease Supply Unit (Daikin) 1 Liter 0.26 gal Home Positions X-Axis Center of Stroke Y & Z-Axis Stroke (+) End B-Axis Edge Locator Parallel to X # Axis 4 Pallet Length 39.4" Pallet Width 31.5" Pallet Load Capacity 4,409 pounds Pallet Indexing (B-Axis) 0.0001° X-Axis Travel 59.8" Y-Axis Travel 49.2" Z-Axis Travel 53.15" Rapid Traverse Rate (X/Y/Z) 1,969 ipm Spindle Taper CAT 50 Spindle Speed 10000 rpm Spindle Motor (HP) 35 hp Tool Changer Capacity 92 Coolant Through Spindle Machine Weight 75,000 pounds Installed New in 2012